Conversion according to categories
Overview
Description
HESS After Sales Service provides solutions for optimizing your HESS concrete block machine. The first
optimization package focuses on reducing cycle times through process improvements and automation.
Another bundle is designed to enhance product quality by implementing raw material inspections, utilizing
advanced technologies, and providing personnel training. The third package outlines measures for
minimizing downtime through efficient maintenance scheduling and the incorporation of monitoring
systems. All three packages offer services and products aimed at improving the efficiency, quality, and
availability of concrete block machines. The target audience includes owners of concrete block machines,
specifically models such as the RH 1500 and RH 2000.
Possible Optimizations
Maximum Machine Performance
Optimization of cycle times, product quality, and downtime for greater efficiency, quality, and availability.
Downtime optimization
Description
Optimization of downtimes is based on measures and strategies that aim at minimizing the duration and frequency of interruptions in the production process.
- Efficient maintenance scheduling: Well-planned and executed maintenance activities can reduce unexpected downtimes.
- Proactive servicing: Routine inspections and preventive maintenance help to identify and resolve potential problems well in advance.
- Utilization of advanced technologies: Automation and monitoring systems play a role in optimizing operations and minimizing downtimes.
- Personnel training: Well-trained staff can respond to problems more quickly and perform maintenance tasks more efficiently.
Measures such as these serve to boost productivity, lower costs and extend the service life of the machines.
Overview
Drive conversion:
- VN00000152 - 156 Conversion of drives from Lenze to SEW (vibrating table and CUBER)
Simplifying maintenance tasks:
- VN00000075 Retrofitting the pneumatic silo beater
- VN00000146 Conversion to compressed air – oil mist lubrication
Information and electrotechnology:
- VN00000071 + 72 Master recipe
- VN00000038 Process visualization
- VN00000048 ASi Master DP with web interface
Temperature monitoring of the oil bath vibration:
- VN00000141 Temperature monitoring of the oil bath vibration
Service:
- VN00000172 SmartCheck
Please select a subcategory from the navigation below.
Information and Electro Technology
Master Recipe Management
VN00000071
Product Description
The Master Recipe Management is an additional recipe database for master recipes. The functions of this master recipe are similar to those of the existing recipe management. Access to the master recipe loading function remains unrestricted. Storing and deleting a master recipe requires an additional login.
Your Benefits
It generates a database with basic recipes which can only be changed by a select group of people specified by the customer.
All other persons can upload and view the recipes.
This recipe database protects well-established recipe data against unauthorized changes.
Scope of Delivery
- The scope of delivery is determined on an individual basis during the quotation process
Bundling Options
Master recipe – Additional function ‘Comparable recipe data’
Suitable Machine Types
- RH 1500
- RH 2000
- Additional machines available upon request
Master recipe - Additional function "Comparable recipe data"
VN00000072
Product Description
The additional function ‘Comparable recipe data’ is an extension of your existing system visualization which allows you to compare the current parameters of the production machine with the already saved parameters (this function is available exclusively for the concrete block machine). By pressing an additional button to start Recipe Management, previously saved programs can be uploaded into extra display fields. These display fields have no other function; their sole purpose is to show the values of previously saved recipes. The execution of the “Recipe management” application functions similar to the already installed recipe management. However, you can only load data here. The existing machine database is used. The comparison boxes for each parameter are color-coded and positioned directly next to the corresponding input fields. Given the high volume of data, the filling program is displayed as a picture window above the current filling program. By means of an additional preselection, the Compare function is enabled by showing the comparison boxes. If the preselection is not applied, the comparison boxes remain hidden. This helps maintain clarity in the actual parameterization.
Your Benefits
The additional function ‘Comparable recipe data’ is an extension of the existing system visualization which allows you to compare the current parameters of the production machine with the already saved parameters.
The Comparison function is activated by showing the comparison boxes through an additional preselection option. If the preselection is not applied, the comparison boxes remain hidden.
This helps maintain clarity in the actual parameterization.
Scope of Delivery
- The scope of delivery is determined on an individual basis during the
quotation process
Bundling Options
Master recipe management
Suitable Machine Types
- RH 1500
- RH 2000
- Additional machines available upon request
Process Visualization
VN00000038
Product Description
The visualization of your HESS system for existing machine control systems, Windows 7 and Simatic WinCC Version 7.2, is updated to a new computer as a client for your new machine with Windows 10 and Simatic WinCC Version 7.5. Using this system, the existing visualization of your Hess system is updated.
The computers are delivered with a 5A Siemens Sitop power supply unit to which a UPS capacitor is connected. This system can be used as a backup during power failures for several minutes.
The fan-free embedded Microbox PC Simatic IPC427E provides machine, system, and control cabinet builders with a compact PC platform for use at the machine or process level. The scope of application ranges from complex control tasks (including in high-level languages) and visualization solutions to production-level data acquisition and analysis.
The fan-free embedded Microbox PC Simatic IPC427E provides machine, system, and control cabinet builders with a compact PC platform for use at the machine or process level. The scope of application ranges from complex control tasks (including in high-level languages) and visualization solutions to production-level data acquisition and analysis.
Your Benefits
The process visualization updates the visualization of your HESS system for existing machine control systems, Windows 7 and Simatic WinCC Version 7.2 to a new computer as a client for your new machine with Windows 10 and Simatic WinCC Version 7.5. Using this system, the existing visualization of the Hess system is updated.
Scope of Delivery
- The scope of delivery is determined on an individual basis during the quotation process
Suitable Machine Types
- RH 1500
- RH 2000
- Additional machines available upon request
ASi Master DP with web interface
VN00000048
Product Description
Master control station for exchanging ASi monitors: Factory pre-wired control cabinet for controlling the safe bus stations in the individual system components. The control cabinet needs an internal voltage supply from the customer's subdistribution board. An internal power supply (24V DC) is provided for each individual bus station, a safety PLC, and the necessary ASi Safety Master. Signals are exchanged between the master control station and the lower-level control system via Ethernet. It is necessary to verify whether the existing CPs are suitable for this purpose based on their serial number. Interface modules connect your ET 200SP to the field bus. Regardless of whether PROFINET, PROFIBUS or via the MultiFieldbus interface module with PROFINET, EtherNet/IP or Modbus TCP.
The computers are delivered with a 5A Siemens Sitop power supply unit to which a UPS capacitor is connected. This system can be used as a backup during power failures for several minutes.
Interface preparation: Floating contacts are provided for exchanging signals with external devices and control systems not supplied by the Hess Group. This does not include transferring parameters between control systems via a bus system.
Retrofitting of bus stations in existing control cabinets (wet side control system, dry side control system, finger cart system, washing unit): The existing ASi monitors and safety relays are replaced with Siemens bus stations (ET200SP). No changes are made to the safety zones or shutdown circuits. The safety sensors remain in use.
Your Benefits
The ASi Master DP with web interface is a master control station designed for exchanging ASi monitors. The control cabinet is pre-wired at the factory and is used to control the safe bus stations in the individual system components.
Internal power supply: The control cabinet needs an internal voltage supply from the customer's sub-distribution board and is fitted with internal power supply (24V DC) for each individual bus station.
Safety: Included are an integrated safety PLC and the required ASi Safety Masters.
Signal exchange: Signals are exchanged between the master control station and the lowerlevel control systems via Ethernet.
Flexibility: Interface modules connect the ET 200SP to the field bus, regardless of whether PROFINET, PROFIBUS or via the MultiFieldbus interface module with PROFINET, EtherNet/IP or Modbus TCP.
Interface preparation: Floating contacts are provided for exchanging signals with external devices and control systems not supplied by the Hess Group.
Retrofitting: The existing ASi monitors and safety relays are replaced with Siemens bus stations (ET200SP), however, no changes are made to the safety zones or shutdown circuits and the safety sensors remain in use
Scope of Delivery
- The scope of delivery is determined on an individual basis during the
quotation process
Suitable Machine Types
- RH 1500
- RH 2000
- Additional machines available upon request